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Wire Forming & Processing

Different wire forming examplesIf you’re in need of dependable wire forming and processing solutions, look no further than Gall Machine Company. Our wide range of capabilities ensures that you receive top-quality services at the most cost-effective rates. We take pride in our ability to meet your unique requirements and offer various critical wire forming and processing services that set us apart from the competition.  Our wire forming services include the following:

  • Forming and Shaping
  • Surface Treatments
  • Finishing and Detailing
  • Specifications and Handling

Contact us to learn more about our solutions or request a quote.

Forming and Shaping

Our state-of-the-art facility is equipped with the latest wire-forming equipment and a diverse range of raw materials to cater to the varying needs of our clients. We maintain material certifications for all our raw materials for complete traceability. Additionally, we procure our metals only from reliable and reputable suppliers.

If you require assistance with forming and shaping, we offer the following capabilities:

  • Wire Materials – diameters ranging from .091″ to .500″ and lengths up to 12 feet can be formed and bent
  • Straightening and Cutting – lengths from 0.55″ to 144″ in diameter
  • Cold Heading – available with a single-stroke open die to cut to any desired length

The Cold Heading process involves using a single-stroke open die to cut metal to any desired length with ease and precision. Say goodbye to the hassle and frustration of traditional metal-cutting methods, and embrace the speed and accuracy of cold heading.

Learn about the materials we work with and our materials testing process.

Surface Treatments

We also provide customers with numerous surface treatments to meet the specific requirements of different industries and applications.

  • Thread Rolling –  for increased strength, improved surface finish, higher production rates, and material savings
  • Swaging – for creating strong and durable connections
  • Flattening – for flat or rectangular-shaped profiles
  • Piercingto create holes of various shapes, sizes, and configurations
  • Form Rolling – to create shapes such as groves, diamond  into Grooves, diamond straight knurls, annular fetters, annular rings, and more 
  • Chamfering – for beveled or angled edges (single and double ends .120″ – .375″ diameter & 3.5″ – 60″ length)

Finishing and Detailing

We provide customers with finishing and detailing techniques for enhancing the appearance, functionality, and durability of their wire-based products.

  • Stamping, Deburring, and Swedging
  • Straight Knurling, Ring Knurling, Diamond Knurling, or Annular Fettering

Specifications and Handling Capabilities

Our specifications and handling capabilities include:

  • Lengths – lengths of up to 12 feet
  • Diameter Range – .091″ to .500″
  • IT and Barcoding Services
  • Raw Material Handling – as catch weight coils or on carriers

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